OPTIMIZATION – OPTIMISING MANUFACTURING OPERATIONS

The next stage of development

Following digitalisation and integration, Optimisation is emerging as the next stage in the development of manufacturing enterprises.

Many companies have invested in ERP, MES, WMS and data collection systems. Yet production planning, workforce allocation and resource coordination still often depend on spreadsheets and managers’ experience.

The challenge is not necessarily a lack of data. It is the ability to use that data to select the most suitable operating plan.

Balancing multiple factors

• Orders and delivery deadlines.

• Machine and production-line capacity.

• Materials and inventory levels.

• Workforce availability and individual skills.

• Shift and break-time rules.

• Production, overtime and outsourcing costs.

• Unexpected changes such as equipment failure, late materials or staff absence.

As orders, machines, employees and constraints increase, manual planning makes it very difficult to evaluate the thousands of possible scenarios.

How Optimisation creates value

Optimisation technology can analyse multiple scenarios in a short time and recommend feasible plans based on operational objectives and real conditions:

• Which orders should be produced first.

• Which machine or production line should handle each order.

• How many employees are required for each shift and process.

• Which employees have the appropriate skills.

• How waiting time, inventory and overtime costs can be reduced.

• How plans should be adjusted when production conditions change.

Its role alongside ERP and MES

ERP helps companies manage orders, materials and resources. MES helps monitor what is happening during production.

With the resources and constraints currently available, which operating plan can deliver the best result?

Optimisation does not replace people or existing management systems. It is a decision-support layer that connects data from multiple systems and helps operators plan faster, more consistently and on a stronger basis.

The next step towards smart manufacturing

Digitalisation helps companies see their operations. Integration helps systems work together. Optimisation helps companies select the best operating plan from the resources available.

This is also a solution direction that Integrix Technologies is focusing on researching and developing for manufacturing and operations.

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